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PRODUCT INTRODUCTION

The Glass Wide-Mouth Bottle Filling Machine is a highly efficient and precise equipment designed for filling a variety of liquids into wide-mouth glass containers. Engineered with advanced technology, it ensures seamless operation, accurate filling levels, and minimal spillage, making it ideal for industries such as food, cosmetics, and chemicals. 
 
Constructed with premium stainless steel, it adheres to international standards like CE and GMP, ensuring durability and hygiene. This machine also features an easy-to-use PLC control system, supporting customizable volume ranges from 50ml to 5000ml, and compatibility with other production line equipment, providing a comprehensive filling solution.

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    Parameter Specification
    Filling Volume 100ml - 5000ml
    Filling Accuracy ±0.5%
    Production Speed Up to 200 bottles per minute
    Control System PLC control system with multilingual touchscreen interface
    Number of Filling Heads 4, 6, 8, or 12 heads available
    Material SUS304/316 food-grade stainless steel
    Cleaning Function CIP (Clean-In-Place) system
    Electrical Components Siemens, Schneider
    Energy Consumption ≤2.5KW
    Applicable Bottle Type Various types of glass wide-mouth bottles
    Certifications CE, GMP, FDA
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ADVANTAGES AND FEATURES OF THE GLASS WIDE-MOUTH BOTTLE FILLING MACHINE

Versatility in Functionality

The Glass Wide-Mouth Bottle Filling Machine is designed to handle a wide range of liquids and semi-liquids, such as tomato sauce, honey, and peanut butter, making it ideal for industries like food, beverage, and condiments. Its advanced PLC control system and user-friendly touchscreen interface allow for customizable filling volumes from 100ml to 5000ml, catering to diverse production needs. This versatility enhances production efficiency while ensuring consistency and high-quality output.

Superior Material Quality

Constructed with SUS304/316 food-grade stainless steel, the machine offers exceptional resistance to corrosion and durability, making it suitable for handling acidic or reactive materials. It fully complies with international certifications such as CE and GMP, ensuring the highest standards of hygiene and safety, especially crucial for products requiring glass wide-mouth bottle packaging.

Precision and Efficiency

The filling machine is equipped with high-precision flow meters and electronic valves, enabling accurate filling with a deviation of no more than ±0.5%. It achieves a maximum filling speed of up to 60 bottles per minute, striking an excellent balance between productivity and precision. This is particularly beneficial for high-value products like honey or essential oils, where minimizing waste and maintaining exact quantities are critical.

Automation and Ease of Use

The machine features a fully automated design that supports one-touch startup and shutdown, making it extremely easy to operate. It is also equipped with a CIP (Clean-In-Place) system, which simplifies maintenance and cleaning processes, reduces manual intervention, and maximizes production efficiency.

PRODUCT APPLICATIONS

The Glass Wide-Mouth Bottle Filling Machine demonstrates unmatched flexibility and efficiency across various industries, offering strong support for businesses to optimize production and meet diverse market demands.
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OPERATING INSTRUCTIONS FOR GLASS WIDE-MOUTH JAR FILLING MACHINE

Preparation Stage

Check the connections for power supply, air supply, and water supply to ensure they are functioning properly. Once all connections are confirmed, activate the PLC control system via the touchscreen.
 

Filling Process

Place the glass jars neatly into the automatic bottle sorting device. The machine will automatically arrange and transport the jars to the filling area. The high-precision piston pump system will carry out accurate filling based on the preset volume.

Cleaning and Maintenance

Utilize the CIP (Clean-in-Place) system to clean the internal pipelines and filling nozzles, or manually disassemble components for thorough cleaning to meet hygiene standards.
 
 

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FAQ

FAQs
  • What should I do if the filling volume is not accurate?
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    Ensure the high-precision piston pump system is calibrated correctly. Check if the parameters on the touchscreen are set accurately according to product requirements. Additionally, inspect the pump and sensors for any wear or blockage that may affect precision.
  • How to handle a situation where bottles are not properly arranged on the conveyor?
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    Verify that the automatic bottle sorting device is functioning correctly and free of obstructions. Ensure bottles are placed neatly into the sorting area, and check the sensors and conveyor belt for proper alignment and operation.
  • How often should the machine be cleaned?
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    For optimal hygiene, use the CIP system or manual cleaning after each production batch. For heavily viscous or sticky materials, more frequent cleaning may be necessary. Regular cleaning prevents contamination and ensures consistent product quality.
  • What routine maintenance is required to keep the machine running efficiently?
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    Periodically inspect critical components such as sensors, filling nozzles, sealing parts, and pipelines. Lubricate moving parts as needed, and promptly replace any worn or damaged components to maintain stable and efficient operation.
  • Can the Glass Wide-Mouth Bottle Filling Machine handle high-viscosity materials?
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    Yes, this machine is specifically designed for high-viscosity and semi-fluid materials such as honey, peanut butter, and jam. It ensures precise and uniform filling, making it highly efficient for such products.
  • Is the machine compatible with different bottle sizes?
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    The equipment supports quick adjustments to accommodate various diameters and heights of glass wide-mouth bottles. This flexibility minimizes setup time and enhances production efficiency.
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