The Glass Wide-Mouth Bottle Filling Machine is a highly efficient and precise equipment designed for filling a variety of liquids into wide-mouth glass containers. Engineered with advanced technology, it ensures seamless operation, accurate filling levels, and minimal spillage, making it ideal for industries such as food, cosmetics, and chemicals.
Constructed with premium stainless steel, it adheres to international standards like CE and GMP, ensuring durability and hygiene. This machine also features an easy-to-use PLC control system, supporting customizable volume ranges from 50ml to 5000ml, and compatibility with other production line equipment, providing a comprehensive filling solution.
ADVANTAGES AND FEATURES OF THE GLASS WIDE-MOUTH BOTTLE FILLING MACHINE
Versatility in Functionality
The Glass Wide-Mouth Bottle Filling Machine is designed to handle a wide range of liquids and semi-liquids, such as tomato sauce, honey, and peanut butter, making it ideal for industries like food, beverage, and condiments. Its advanced PLC control system and user-friendly touchscreen interface allow for customizable filling volumes from 100ml to 5000ml, catering to diverse production needs. This versatility enhances production efficiency while ensuring consistency and high-quality output.
Superior Material Quality
Constructed with SUS304/316 food-grade stainless steel, the machine offers exceptional resistance to corrosion and durability, making it suitable for handling acidic or reactive materials. It fully complies with international certifications such as CE and GMP, ensuring the highest standards of hygiene and safety, especially crucial for products requiring glass wide-mouth bottle packaging.
Precision and Efficiency
The filling machine is equipped with high-precision flow meters and electronic valves, enabling accurate filling with a deviation of no more than ±0.5%. It achieves a maximum filling speed of up to 60 bottles per minute, striking an excellent balance between productivity and precision. This is particularly beneficial for high-value products like honey or essential oils, where minimizing waste and maintaining exact quantities are critical.
Automation and Ease of Use
The machine features a fully automated design that supports one-touch startup and shutdown, making it extremely easy to operate. It is also equipped with a CIP (Clean-In-Place) system, which simplifies maintenance and cleaning processes, reduces manual intervention, and maximizes production efficiency.
PRODUCT APPLICATIONS
The Glass Wide-Mouth Bottle Filling Machine demonstrates unmatched flexibility and efficiency across various industries, offering strong support for businesses to optimize production and meet diverse market demands.
Specialized in product
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Condiment Industry: Soy Sauce, Chili Sauce, and Concentrated Pastes
The machine performs exceptionally well in the condiment industry, particularly for thick sauces with particulates like chili sauce or satay sauce. Its high-speed filling capability helps manufacturers meet market demands quickly while ensuring uniform filling for viscous products.
Personal Care Industry: Detergents and Care Products
The machine is ideal for personal care products, such as hand sanitizers and concentrated detergents. It allows for flexible adjustments in the number of filling heads and capacity based on bottle types, meeting diverse production requirements. Its automated control system also enhances production efficiency while reducing labor costs.
Chemical Industry: High-Viscosity Chemical Liquids
In the chemical sector, the machine is suitable for filling high-viscosity liquids such as lubricants and industrial adhesives. Its anti-corrosive stainless steel structure and sealing design ensure safety and durability when handling chemical substances while delivering precise filling res
Cosmetics Industry: Creams and Paste Products
In the cosmetics sector, this machine excels at filling creams, hair masks, and other paste products. Its food-grade stainless steel material ensures no contamination of the product, while the CIP cleaning system allows for quick product line changes, meeting the industry's high hygiene standards.
Food Industry: High-Viscosity Liquids and Sauces
The Glass Wide-Mouth Bottle Filling Machine is ideal for filling high-viscosity liquids and sauces such as peanut butter, honey, jam, and salad dressings. Its high-precision filling system ensures consistent volume for each bottle, minimizing waste while maintaining product hygiene and quality.
Beverage and Alcohol Industry: Specialty Drinks in Glass Bottles
In the beverage and alcohol industry, this machine is perfect for handling specialty drinks packaged in glass bottles, such as yogurt drinks and concentrated juices. It prevents spillage and contamination during the filling process, ensuring a clean and visually appealing product that enhances consumer experience.
Pharmaceutical Industry: Ointments and Semi-Solid Drugs
This equipment is designed for pharmaceutical applications, such as filling ointments and semi-solid drugs. Its highly accurate flow meter meets strict dosing requirements, while its FDA-compliant design ensures safety and compliance in pharmaceutical production.
OPERATING INSTRUCTIONS FOR GLASS WIDE-MOUTH JAR FILLING MACHINE
Preparation Stage
Check the connections for power supply, air supply, and water supply to ensure they are functioning properly. Once all connections are confirmed, activate the PLC control system via the touchscreen.
Filling Process
Place the glass jars neatly into the automatic bottle sorting device. The machine will automatically arrange and transport the jars to the filling area. The high-precision piston pump system will carry out accurate filling based on the preset volume.
Cleaning and Maintenance
Utilize the CIP (Clean-in-Place) system to clean the internal pipelines and filling nozzles, or manually disassemble components for thorough cleaning to meet hygiene standards.
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What should I do if the filling volume is not accurate?
Ensure the high-precision piston pump system is calibrated correctly. Check if the parameters on the touchscreen are set accurately according to product requirements. Additionally, inspect the pump and sensors for any wear or blockage that may affect precision.
How to handle a situation where bottles are not properly arranged on the conveyor?
Verify that the automatic bottle sorting device is functioning correctly and free of obstructions. Ensure bottles are placed neatly into the sorting area, and check the sensors and conveyor belt for proper alignment and operation.
How often should the machine be cleaned?
For optimal hygiene, use the CIP system or manual cleaning after each production batch. For heavily viscous or sticky materials, more frequent cleaning may be necessary. Regular cleaning prevents contamination and ensures consistent product quality.
What routine maintenance is required to keep the machine running efficiently?
Periodically inspect critical components such as sensors, filling nozzles, sealing parts, and pipelines. Lubricate moving parts as needed, and promptly replace any worn or damaged components to maintain stable and efficient operation.
Can the Glass Wide-Mouth Bottle Filling Machine handle high-viscosity materials?
Yes, this machine is specifically designed for high-viscosity and semi-fluid materials such as honey, peanut butter, and jam. It ensures precise and uniform filling, making it highly efficient for such products.
Is the machine compatible with different bottle sizes?
The equipment supports quick adjustments to accommodate various diameters and heights of glass wide-mouth bottles. This flexibility minimizes setup time and enhances production efficiency.
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